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Drum Flaker

Name: Drum Flaker
Brand: SUNRISE PROCESS EQUIPMENTS PRIVATE LIMITED
Price: 100000 INR
Availability: InStock

Price 100000 INR/ Unit

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MOQ : 1 Unit

Drum Flaker Specification

Product Type
Drum Flaker

General Use
Flaking, drying and solidifying liquid materials

Material
Stainless Steel

Type
Horizontal rotating drum

Capacity
50 - 300 kg/hr

Weight (kg)
Approx. 900 kg

Computerized
No

Automatic
Yes

PLC Control
Optional

Mixer Type
Agitator type

Heating System
Steam or hot oil

Shaft
Single rotary shaft

Drive Type
Gear motor drive

Voltage
440 V, 3 Phase

Motor
3 HP induction motor

Dimension (L*W*H)
2200 mm x 1200 mm x 1400 mm

Packaging Material
Standard wooden box

Feature
Continuous operation, uniform cooling and flaking

Color
Silver

Scraper Blade Material
Hardened stainless steel

Noise Level
Low, below 70 dB

Cooling Method
Internal drum cooling

Feeding System
Pump or gravity feed

Operating Temperature
Up to 180°C

Drum Diameter
800 mm

Drum Length
1000 mm

Control Panel
Included or optional

Flake Thickness
0.5 mm to 2.5 mm adjustable

Maintenance
Easy cleaning and low maintenance design

Surface Finish
Mirror/Matte finish available

Drum Flaker Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
2 Units Per Day

Delivery Time
7 Days

About Drum Flaker

Drum Flakeris an essential industrial equipment designed for solidifying and flattening liquid materials into flakes. Its robust drum rotates at a controlled speed, allowing the material to spread evenly and solidify upon contact with the cooled surface. This process is ideal for various industries like food processing, chemicals, and pharmaceuticals, where precise control over product consistency is paramount. The Drum Flaker ensures efficient and uniform solidification of liquids, offering a reliable solution for converting liquids into manageable flakes for further processing or packaging.

Product details:-

Capacity	Any Capacity
Automatic Grade	Semi-Automatic, Automatic
Material	SS
Design	Customized
Model	SS 316 & 5 M2 Drum Flaker
Color	Grey

Versatile Flaking Performance

Engineered for continuous operation, this drum flaker processes a wide range of liquid materials into uniform flakes. The adjustable thickness (0.5-2.5 mm), mirror or matte surface finish, and precision agitator mixer make it adaptable for food, pharmaceutical, and chemical applications. Both pump and gravity feeding options ensure optimal production regardless of material consistency.

Efficient Cooling & Drying Technology

An internal drum cooling system coupled with either steam or hot oil heating ensures rapid drying and solidification. The surface finish options support easy release and collection of flakes, while the gear motor drive and 3 HP induction motor maintain stable, low-noise (below 70 dB) operation. Uniform cooling enhances product quality and minimizes waste.

User-Friendly Maintenance & Control

Designed for ease of use, the drum flaker features a robust stainless steel build for durability and requires minimal maintenance. Easy cleaning design, optional PLC control, and a clear control panel enhance operational efficiency. Its compact dimensions and manageable weight ensure seamless integration into existing production lines.

FAQ's of Drum Flaker:

Q: How does the drum flaker maintain uniform flake thickness during operation?

A: The drum flaker features an adjustable mechanism that allows operators to set the desired flake thickness between 0.5 mm and 2.5 mm. The precise gap between the drum surface and scraper blade, along with the consistent rotary motion, ensures uniform flakes throughout the batch.

Q: What types of materials can be processed using this drum flaker?

A: This drum flaker is suitable for flaking, drying, and solidifying a variety of liquid or slurry-based materials, including chemicals, food products, pharmaceuticals, and other industrial compounds that require continuous transformation into solid flakes.

Q: When is it recommended to use the internal drum cooling feature?

A: Internal drum cooling is essential when processing materials that need rapid solidification or when working with heat-sensitive products. It maintains the drum temperature below the operating limit, ensuring product quality and preventing thermal degradation.

Q: Where can this drum flaker be installed within a production setup?

A: The compact footprint (2200 mm x 1200 mm x 1400 mm) and standard 3-phase, 440 V supply allow this flaker to be easily integrated into most industrial production lines, whether as a standalone unit or within a continuous processing system.

Q: What is the process flow for flaking materials with this drum flaker?

A: Materials are fed onto the rotating heated drum either by pump or gravity. After spreading into a thin layer, rapid heating causes the material to dry and solidify, and internal cooling assists in quick solidification. Hardened stainless steel scraper blades then remove the finished flakes efficiently.

Q: How does the flaker benefit high-throughput manufacturing environments?

A: With an automatic, gear-driven system capable of 50-300 kg/hr output, low maintenance requirements, and easy cleaning, this drum flaker maximizes uptime and consistency while minimizing labor and downtime, making it ideal for high-volume or continuous production needs.

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